3D Printing to the Rescue

Karen Wang
5 min readMar 25, 2020

Another CX/Service design project where I used 3D printed tags to improve room allocation in an open office.

TL;DR

I used some basic 3D modeling skills to build and print magnets. They have room numbers marked so my colleagues can see if any room is available when they clock in.

the first print. I colored the numbers to enhance legibility in the iteration.

1. The challenge

I work in an open office where rooms are first come, first serve. This gives us freedom but also adds to the problem of which room is still open?”.

To add to the challenge, our office is also L-shaped. This means, whoever checked in by the front desk cannot see which rooms are open.

Recently we had a couple of new hires and this situation is getting even worse, esp. around 4 O’clock when people change shifts.

So my question was:

HMW indicate room availability more effectively so we don’t hold up traffic around the entrance?

a short animation showing that a person need to circle down the hall to check in
the current check-in route isn’t that efficient.

2. The failed poker chip system

The thing is, we need something that people can take with them at the front desk when check-in. This way, the overall amount left will indicate how many rooms we still have.

We happen to have some poker chips around, so I put them to use and started collecting feedback.

⚠️ But the problem is NOT solved, because even though I see 5 chips left; it does not tell me if they are room103, 104, or 105. In which case, I would still circle down the hallway to figure out.

⚠️ The chips are also pretty unorganized and look messy. They are usually just in a big pile. 🙃

based on these, I need to:

✅ • add room numbers to the tokens

✅ • make a cleaner design

an illustration on a person being confused by staring at the poker chips
the poker chips do not tell which exact room is open.

3. Paper prototype first

Given the size of the check-in board and the remaining wall space, 3D printing seems to be the best way to solve the challenge.

However, before all hours and efforts go in vain, let’s test with some paper prototype first to validate the idea.

After measuring the space, I made a paper prototype for a holder and rectangular tokens in them.

paper prototype and testing.

Then I called my co-workers over and collected feedback:

✅ make these magnetic — so people can leave it up on the board. This would also avoid the situation where people forget about the tags when they leave the room, which causes missing tags.

4. 3D Print and test

3D Modeling with TinkerCAD

So I adopted the suggestion in my 3D model by:

✅ cutting a small hole on the back of each token — this way I can glue in the magnets.

the small holes on the back for magnets.
a shot of my tinkercad file
the reordered final model.

Print

I was fortunate enough to have access to an Ultimaker 3D Printer.

Initially, I was going to print both magnetic and non-magnetic versions for an A/B test. However, print one set would take 9–10hrs. So I ended up going with the magnetic version directly.

printing the model. shoutout to my BF Jake!

Test

To test the prototype and avoid waste, I glued one magnet but held others in with tape for the incubation week.

back of the room tag where the magnet is taped in
magnets are taped in for testing to avoid waste of material.

Given that many people look at the check-in board to locate people in the office (for meetings and stuff), I found that:

⚠️ these magnets are too light to read.

these are ok when looked at close-up, but from anywhere further than 2ft, it started to blur out.

5. Iterate and keep gathering feedback

The week-long test seems successful:

👉 • users are happy with the magnets

👉 • size of the token fits well without sacrificing the comfort of the grip

However, there are changes needed too:

⚠️ • room numbers need to be colored for better legibility

So other than glue in the magnets, I also colored the numbers:

room numbers colored in black.
colored all numbers in black. now you can see them 6–8ft away easily (which is about the distance from our office entrance to the check-in wall).

Since then, the system has been running well and the waiting time during shift changes have never gone over 5mins.

6. Reflecting on the project

This is my first time 3D modeling and 3D printing to solve practical challenges.

I learned a lot in terms of:

👉• not restricting my creativity.

There are many ways of solving a problem, and we should really keep in mind that there are many tools we can use. Why is it more important than How/What.

👉 • working in 3D.

This project finally gave me an opportunity to tap more into 3D modeling. Learning the new software — TinkerCAD — is also pretty interesting.

👉 • practical use of design thinking + UCD principles.

Similar to the first point. UCD (User-centered Design) and design thinking should really not be limited to just the pixels on the screen. A prototype does not always need to be a digital product either.

If I could:

👉 • further iterations on the magnet holder.

The current prototype works well most of the time, but the holding pockets are a little shallow.

This causes two adjacent magnets to repel or attract each other. Rarely, at a specific angle, a repel is strong enough the send the other magnet flying.

I am still monitoring this case (but now we are working from home 🤔), so in the future, if it’s observed more often, I will update the model.

one magnet can send the other one flying rarely in the current prototype.

👉 • what to do with 106?

Room 106 is closed on Thursday 2–4 pm ONLY. To distinguish, I left the number as white.

However, this does not address the legibility issue, which I am thinking about coloring with a different color.

But again, that’s for after we move back to the office after COVID-19.

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